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Golden Bake -Fabricante de maquinaria industrial automática para hacer galletas

Línea de producción de galletas Langue De Chat | Horneado dorado

Patatas fritas onduladas horneadas
Capitalize on two of the most powerful trends in the snack industry—health-conscious eating and exciting textures—with baked wavy potato chips.

Este innovador producto satisface la demanda de los consumidores de un snack más saludable sin sacrificar la textura crujiente y la sensación premium de una patata frita ondulada. El mercado mundial de snacks horneados es una industria multimillonaria con un crecimiento proyectado significativo, ya que los consumidores buscan activamente caprichos sin remordimientos. Al ofrecer un producto horneado y ondulado, puede captar a un público exigente y fijar precios premium, garantizando una alta rentabilidad.

Para una empresa con experiencia en la producción de galletas, la fabricación de papas fritas onduladas horneadas representa una expansión estratégica y sin complicaciones. Nuestras líneas de producción especializadas aprovechan su conocimiento previo de la tecnología de horneado. El proceso comienza con la mezcla de la masa a base de papa, que luego se extiende en una lámina uniforme. La clave reside en nuestra estación de conformado y corte de precisión, que imprime el característico patrón ondulado en la masa antes de que esta pase por un horno de túnel largo y de alta capacidad. Este eficiente sistema automatizado hornea las papas fritas a la perfección, creando un producto con la textura y el sabor ideales para dominar el mercado de los snacks.

¿Cómo iniciar un negocio de patatas fritas onduladas horneadas?

El proceso de elaboración de las patatas fritas onduladas horneadas generalmente comienza con la preparación y el preprocesamiento de un lote de materias primas y finaliza con el envasado.
Manipulación de materias primas y mezcla de masas
La dosificación y la mezcla precisas garantizan una masa suave y uniforme, algo fundamental para obtener galletas finas y consistentes.



Material Handling
Ingredients handling system
Dough Feeding
Dough pieces conveyors
Hybrid Oven
Optimized oven insulation and ventilation—delivering low energy consumption that customers appreciate.
Handling & Packing System
Wavy potato chips aligning, stacking, and packing automatically.
Formation, Baking, Seasoning, Packing

After the dough is ready, it will be transported to the forming process. First, it will pass through a series of rollers to press the dough into a specific thickness, then pass through special corrugated rollers to press it into wavy dough sheets, and then use a roller cutter to cut it into the shape of potato chips. The neatly arranged raw potato chips will pass through the oil sprayer and then enter the tunnel oven for baking. The baking process is the next critical step. The oven is precisely controlled for temperature and humidity, with different zones designed to gradually reduce moisture content and achieve the desired crispness without browning or burning. The "wavy" design of the chips can sometimes require slightly adjusted baking profiles to ensure even cooking throughout the ridges. After baking, the baked potato chips are sprayed with oil, seasoned and cooled. Finally, the baked wavy potato cookies are sorted, metal-detected, and packed into bags or boxes in predetermined quantities for distribution. Every step of the process is strictly monitored to ensure the consistency and quality of each batch of products.

Wavy Potato Chips Forming Roll
Exquisite design, selected materials

For more products related question, Welcome to inquiry us.

If you have any questions about our products or services, feel free to reach out to customer service team.

Baked wavy pOTATO CHIP machine

Golden Bake baked wavy potato chips production line includes: Material handling/Silo system, Pre-gauge roll unit, 3-gauge roll unit, wavy-shape/Corrugated forming unit, oil spraying machine, dough sheet relax device,  Blowing device on the surface of the dough sheet, Rotary cutter unit, Scrap separator, Scrap residue recycle system, Oil Sprayer, Oil Filter, Oven infeed machine, Tunnel Oven, Powder Sprinkler, Transition conveyor, Handling system, Packing system.



Our baked wavy potato chips production line can produce baked potato chips with clear ripples and beautiful shapes. The whole line has the characteristics of advanced technology, large output, low energy consumption, precise components, and easy operation. It is very popular among users and is an ideal investment choice in the current food machinery investment market.


This special biscuit line has stable production, hygienic and safe, and has the following characteristics:

1)Do not need skilled workers, simple operation, easy to understand

2) LCD touch panel, PLC control, computer memory function, drive part servo motor.

3) Working width reachs Max.1200mm

4) The shell of the machine is made of stainless steel and aluminum, which is easy to clean.

5) Through the optimization of oven design details such as combustion efficiency, insulation and exhaust of the oven, our oven energy consumption is lower

6) The gauge rolls and corrugated roller are made of chilled alloy, which meets food safety and durability. Especially for corrugated rollers, ensure that there is no peeling, no slag, no health risks.

7) Better taste of the product (from customer sharing)

8) The combustion chamber for the 3 convection zone adopt 310S stainless steel imported from Sweden with  temperature resistance up to 1200℃

Hourly output of naked biscuits (excluding packaging film and plastic tray):

Actual output 600kg per hour normally at baking time 4min30sec

Max.about 650kg per hour at 4min10sec

Main motor reducer

SEW

Pneumatic parts

AIRTAC

Main bearing

SKF

Servo motor

Siemens

Circulating fan

Dongrun fan

Pipe ribbon  burners for DGF

(zone 1 & zone 2)

Made by D-One, with imported 316L stainless steel ribbon net

(900℃ resistant)

Combustion champers for DFC

(zone 3,4,5)

Made by D-One, with imported 310S stainless steel.(1200℃ resistant)

Big burners for DFC

Weishaupt, Germany

Oven steel band

Sandvik /sweden

Conveyor PU belt

Shanghai yongli

PLC

Siemens

Touch screen

Siemens

Low-voltage apparatus

Siemens

Inverter

Danfoss

Gas combustion related accessories

RapidFlame, UK

Proximity switch

AUTONICS

Photoelectric eye

SICK

Limit switch

Tend

Power supply unit

WEAN WELL + Siemens

Dough sheet thickness detector

German NOVO displacement sensor

Control cabinet

Combe

Fuse

Chint

Temperature probe

Zhaoyi

Thermocouple

Zhaoyi

Casters and hand wheels

Italy ELESA + GANTER

GOLDEN BAKE Baked wavy Potato chip production line
Customized baked potato chip line solution
1. Initial Consultation & Needs Discovery
First Contact: Engage with the potential client to understand their initial inquiry and general needs.

Exploratory Meeting(s): Conduct in-depth discussions to fully grasp the client's current operations, challenges, specific goals for their biscuit/cookie production, desired output, types of products they want to produce, space constraints, budget considerations, and any existing equipment.

Site Assessment (if applicable): Visit the client's facility to understand the physical environment, utility availability, and potential integration points.
2. Detailed Requirement Gathering & Analysis
Technical Specifications: Work with the client to define precise technical requirements. This includes throughput (e.g., kilograms per hour, pieces per minute), specific biscuit/cookie types, size and weight variations, ingredient handling, level of automation desired, and any special processing needs (e.g., allergens, specific baking profiles).

Solution Design & Proposal Development: Based on the gathered requirements, your engineering and design team will develop one or more conceptual solutions for the production line.
3. Manufacturing & Testing
Fabrication & Assembly: Manufacture the custom machinery and assemble standard components according to the detailed engineering plans.

Internal Testing: Assemble and test the production line (or key sections) in our facility to ensure it functions as designed.

Client FAT: Invite the client to our facility to witness the line in operation, verify it meets the agreed-upon specifications, and provide approval before shipment.

Shipment & Logistics: Carefully pack and prepare the equipment for shipment to the client's facility.
4. Installation & Commissioning
On-site Installation: Our technical team installs the production line at the client's facility according to the agreed layout. This includes mechanical, electrical, and pneumatic connections.

Commissioning: Systematically start up and test each component and then the entire line with actual product to ensure it operates correctly and achieves the specified performance criteria (e.g., output, product quality).

Client SAT: Conduct a Site Acceptance Test with the client to formally demonstrate that the installed line meets all contractual obligations in their operational environment.

Training : Provide comprehensive training to the client's staff on how to operat
5. After-Sales Support
Performance Review: After a set period, review the performance of the solution with the client to ensure it's meeting their expectations and identify any areas for improvement.
Warranty Support: Honor the warranty period for any defects or issues.
After-Sales Service: Offer ongoing technical support, spare parts supply, preventative maintenance services, and potential upgrades or modifications as the client's needs evolve.

FAQ

1
Q: What types of cookies or biscuits can your production lines handle?
A: Our lines are versatile and can be designed to produce a wide variety of cookies, including chocolate chip cookies, shortbread, sugar cookies, wire-cut cookies, deposited cookies, and more. We can customize the line based on your specific product recipes and desired textures.
2
Q: What level of automation can I expect?
A: We offer various levels of automation, from semi-automated lines requiring more manual intervention to fully automated solutions that integrate ingredient handling, mixing, forming, baking, cooling, and packaging with minimal labor. The level of automation can be tailored to your budget and operational preferences.
3
Q: Can the production line be customized to fit our existing facility space?
A: Absolutely. We specialize in designing custom layouts to maximize the use of your available space while ensuring efficient workflow and adherence to safety standards. We conduct site assessments or work with your facility drawings to propose an optimal layout.
4
Q: Can your production line integrate with our existing equipment?
A: Yes, where feasible and practical, we can design our solutions to integrate with your existing upstream or downstream equipment. We'll need details about your current machinery to assess compatibility.
5
Q: What materials are used in the construction of the machines, especially food contact surfaces?
A: All food contact surfaces are typically made from food-grade stainless steel (e.g., SS304 or SS316) and other approved materials that comply with international food safety standards to ensure hygiene and durability.
6
Q: What support do you provide during the installation and startup phase?
A: Our experienced technicians will be on-site to manage the complete installation, commissioning, and startup process. We also provide support to ensure your team is comfortable running initial production batches.
7
Q: How readily available are spare parts, and what kind of after-sales support do you offer?
A: We maintain a stock of common spare parts and can provide recommendations for critical spares to keep on-site. Our after-sales support includes technical assistance, troubleshooting (remote and on-site if needed), and options for service contracts or preventative maintenance plans.
Latest News
Here are the latest news about our company and industry. Read these posts to get more information about the products and the industry and thus get inspiration for your project.
Máquina formadora de masa para galletas | Línea de producción de galletas duras | Golden Bake
Descubra cómo la línea de producción de galletas de Golden Bake garantiza la formación, el corte y la transferencia precisos de la masa. Máquinas de alta eficiencia para la elaboración de galletas duras que aseguran una calidad constante y un horneado industrial.
2026 06 04
Golden Bake celebra el éxito de su panadería en China 2026: Gracias a nuestros visitantes y socios.
Las puertas de Bakery China 2026 en el Centro Nacional de Exposiciones y Convenciones de Shanghái han cerrado oficialmente, y todo nuestro equipo regresa a casa lleno de energía e inspiración. Queremos expresar nuestro más sincero agradecimiento a cada cliente, socio del sector y futuro colaborador que dedicó su tiempo a visitar Golden Bake en el stand 21C40.
2026 05 25
Únase a Golden Bake en Bakery China 2026: Descubra el futuro de las soluciones integrales para panaderías.
El panorama de la industria alimentaria está en constante evolución, y la necesidad de precisión, eficiencia y estabilidad en la producción a gran escala es mayor que nunca. Nos complace anunciar que Golden Bake estará presente en la próxima feria Bakery China 2026 en Shanghái, y queremos que usted forme parte de la conversación.
2026 05 19

GET IN TOUCH

Our comprehensive after-sales service program is available throughout our lines’ entire life cycle. Please feel free to contact us if you need any further information on the industrial biscuit machinery. We will offer you customized solutions for your demands.

CONTACT US

Teléfono: +86-756-3321360

Fax: +86-756-3321937

Móvil: +86-138-2566-1139

Correo electrónico : biscuitline@126.com

wechat : +86-138-2566-1139

Whatsapp : +86-138-2566-1139

Agregar: NO.1, FuTian Road, Zona Industrial Nan Xi Xiang Zhou, Zhuhai, China 519075

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