Golden Bake -Industrial Automatic Biscuit Making Machinery Manufacturer

Biscuit Packing Machines: Types, Benefits & How They Work

2025-02-11

Biscuit Packing Machines are significant for getting your cookies neatly packed and ready for sale. These machines can precisely handle everything from wrapping individual biscuits to packing them into larger cartons, making the process faster, more efficient, and more economical. These machines usually come in different types, shapes, and sizes depending on the needs of the bakery or production line. With the right packing machine, you can validate that your biscuits stay fresh and presentable while meeting packaging demands. In this article, we'll discuss the different types of biscuit packing machines, their benefits, and how they work to make your production line smoother and more effective.

How Does Biscuit Packing Machines Work?

Let’s break down the operation of biscuit making machines into the simplest steps:

1. Dough Preparation

First, the dough is made and then kneaded in the dough mixer through a well-defined process. Flour, sugar butter baking agents, and allied ingredients are blended to prepare a homogeneous mass or the so-called dough.

2. Dough Sheet Formation

To continue, a dough sheeter is used to expand it into thin layers. It helps to have the dough to the best cutting thickness to produce the desired cookies. If necessary, the dough is divided into forms appropriate for certain forms, and designs of biscuits.

3. Biscuit Molding or Cutting

When the dough is well prepared, it then goes for molding or cutting. It typically employs molds or cutters to model the dough to suitable specific sizes and shapes. Regardless of whether the shape is round, square, or irregular shapes, the cutting step maintains the uniform size and shape of the biscuit.

4. Baking Process

It goes into the baking oven through shaped dough. Temp and conditions inside the oven are also regulated to have the biscuits well done. Various baking machines employ conveyances for the dough to be baked through to produce a uniform baking cycle.

5. Cooling

Subsequently, we have a cooling conveyor through which the biscuits go through after being baked. This step makes it easier to allow the biscuits to come to room temperature, so it doesn’t become soft or soggy. The best way to achieve the desired crispness is the right cooling method.

6. Quality Control

After cooling the biscuits are checked to meet the qualities and standards as required. These checks involve elements of texture, shape, and color to check whether biscuits are of the required standard. During this process, any biscuits that are bad or have a fault are discarded.

7. Packaging

Last of all, the biscuits undergo some form of a check if they match the required quality before moving to the packaging machine. The machine wraps or packs the biscuits in cartons or small bags based on the packaging needs it has. The packaging makes it possible to maintain the biscuits' freshness during a journey to the shop as well as during their storage.

Golden Bake Vertical packing machine 1

Common Types of Biscuit Packing Machines

Here are some common types of biscuits packing machines:

Vertical Packing Machine

In the case of packing biscuits rapidly and accurately, the use of the Vertical Packing Machine is something of a revelation. If you want to have the biscuits packed tidily in bags then these machines are optimum to look for. Also, it's suitable for all manner of biscuits, including products such as hollow panda biscuits and wavy potato biscuits. Here's why you’ll love it:

Capacity: Ranges from 40-70 bags per minute for clearance, depending on the type of product being packed.

Accuracy: You can achieve the desired quantities and accuracies that lie within a 1.5 % error margin.

Adaptability/Versatility: Flexible for various lengths and widths (80mm to 200mm and 50mm to 150mm respectively).

Advanced Features: The PLC control system even makes it easy to employ, and the Z-type conveyor delivers extremely low noise during operation.

Furthermore, the vertical packing machine has an automatic feeder and is easy to control hence will save you many hours thus cutting on labor.

Flow Wrapping Machines

Flow wrap machines serve as equipment to package biscuits through their designed operations. Biscuits either receive one individual wrap or get bundled in small groups. The machine operates by processing continuous film materials. Packaging machinery provides tightly sealed methods to keep biscuits fresh. A double-sealing method protects the wrapped biscuits. Besides, the method safeguards biscuits against any form of contamination. Flow wrapping machines are regarded as efficient at high speeds. These packaging machines deliver both reduced waste output and speedy operation performance. Furthermore, it works well for businesses that need to package in either small or big batches.

Pillow Pack Machines

Flow wrapper technology includes Pillow-pack machines among its different models. Biscuit pillow packs are generally produced by pillow pack machines. Each biscuit receives independent wrapping during the process. Pillow-shaped packages emerge compact with a neat appearance after the process. Each pillow pack contains two different sealed sides. The small packaging needs of businesses find this method to be their preferred solution. This method of packaging frequently appears in retail sector applications. Moreover, pillow-pack machines provide fast operation while maintaining flexibility in production. These machines work effectively with different sizes and formats of biscuit products.

Biscuit Cartoning Machines

Biscuit cartooning machines function as the last step in packaging biscuit products. The packaging process generates efficient cartons containing biscuits. Automatic packaging systems operate at an industrial level to handle both single packs and multiple packs. Automatic cartooning machines function by building cartons and then filling them with content before completely sealing the packages. The packaging method protects biscuits from accidental harm during transportation. A variety of packing machines integrate with these machines for operation. The complete packaging operation functions through automated controls. Cartoning machines function best in production lines that require high capacity.

Automatic Biscuit Packaging Lines

Complete biscuit packaging operations run automatically through automatic lines. Multiple integrated machines compose these lines. These machines perform all duties starting with biscuit feeding until they complete the final packaging operation. Flow wrappers combined with cartons together with optional case packers constitute the machines within this system. These lines combine their capabilities to achieve maximum operational efficiency. These machines deliver quick operations and support large packaging volumes through their design. The deployment of automatic lines results in a substantial reduction of staffing expenses. Large-scale production demands these machines because of their suitability.

Flip Edge Packaging Machines

Packages sealed by flip-edge packaging machines develop tight protective seals. Packaging material edges experience folding and sealing operations using these machines. Packaging through this technique provides maximum security for its contents. Premium biscuit manufacturing uses these packaging methods. Since biscuits remain safe from both moisture exposure issues, and contamination by using flip-edge machines. The equipment creates tight seals which protect the biscuits against moisture loss. Such packaging methods improve the way biscuits look to consumers. Additionally, it delivers both beauty and assurance in biscuit packaging solutions.

Tray Packing Machines

Biscuits receive organized tray placement through tray packing machines. These systems perform the task of orderly biscuit placement. The biscuits receive their placement inside prepared trays for packing. Biscuits primarily receive packaging through tray methods for store display purposes. The equipment enables straightforward product manipulation along with an appealing visual appearance. The machines allow users to customize their settings based on different tray dimensions. A tray-packing machine can portion multiple biscuits inside each tray. The speed together with efficiency represent a key advantage of tray packing machines.

Benefits of Biscuit Packing Machines

Biscuit packing machines can make complete or even unprecedented changes in how efficiently biscuits are packed. Not only do they assist you in staying on pace with production volumes, but they also render the process more stable and inexpensive. In this case, let us highlight the facets of the main advantages.

Increases Production Speed

A clear-cut advantage is the speed at which these machines can pack biscuits. It can sort and convey 40~70 bags a minute and will be much faster than hand packing. In addition, around every biscuit manufacturing factory, you can prepare larger quantities in a short span, and continue with the other biscuit preparations without interruption.

Consistency

The advanced packing machines are consistent in their operations as compared to conventional machines. However, the machine must pack each bag with the same number of biscuits to provide customers with a repeat experience. Since it’s crucial for keeping your brand quality intact!

Saves You Money

Just imagine, you need to cut down the cost of labor, less probability of the product being wasted, and more biscuits done in one go. All of this adds up to big savings by incorporating innovative biscuit packing machines. These machines contribute to limiting the expense involving labor and material losses so you achieve more in less. So, in the long run, it makes your operation, a good deal cheaper.

Offers Flexibility

No matter whether you are packing some small snack-size bags or large family-size bags you can easily fine-tune the settings and fit the product. There is flexibility where one can be in a position to provide various options of packaging without purchasing additional machines.

Keeps Things Clean and Safe

With food, cleanliness is crucial. In most cases, packing machines are usually made of stainless steel which makes it easy for you to clean and prevent rust. This holds the implication that you can easily keep high hygiene levels in your home.

Reduces Packaging Waste

Biscuit packing machines help reduce wastage. They chop the packaging material into the correct sizes, so no wasting of money on leftover material. Moreover, it also cuts the expenses on the material used and is well favorable to the environment.

What Are The Limitations of Biscuit Packing Machines?

High Initial Investment
Regular Maintenance Required
Limited Flexibility for Complex Designs
Space Requirements
Not Ideal for Small Batch Production
Training and Operation Complexity

Tips for Choosing the Right Biscuit Packing Machine

Selecting the right biscuit packing machine plays a huge role in the general productivity of your business. Here are some simple tips to help guide your decision-making:

Consider Production Volume

Consider how many biscuits are produced in your factory or how much biscuit production you need to accommodate. If the packing requirement is in terms of quantity, then the packing speed of the machines should be higher. On the other hand, a smaller volume requires a less complicated machine which will prove cheaper in the long run.

Check Packaging Flexibility

Check on the variability of the bags that it will pack and the types of packaging it can do. A packing machine that can be adjusted depending on the size of the snack pack.

Look for Automation Features

There may be machines with auto feeding and auto weighing to cut costs and increase productivity in the process. This system lessens employees’ efforts in packing products and eliminates errors resulting in more efficient packaging processes.

Evaluate Maintenance and Support

Select a machine that you can easily maintain and a machine that comprises good customer service. You want a dependable machine, but it must be easy to clean and service and there should be nearby stores of spare parts in case of a need for replacement.

Check Machine Size and Space Needed

Ensure the machine is small enough to fit your production premises before you make the purchase. Bigger machines may take up more space, which means that you have to figure out how not to overload the space and make production processes as efficient as possible.

Look for Energy Efficiency

Choose machines that may be slightly expensive as far as energy use is concerned yet give reliable performance. An efficient packing machine in terms of energy utilization will in the long run prove cheaper on the bill.

Consider the Cost

The price is always a top consideration but the price shouldn’t be so low that it compromises the usability of the products. It is advisable to go for a better quality machine option because, in the long run, it will take less of your money to maintain.

Conclusion

Biscuit Packing Machines are critical to the production process of biscuits for firms that want to make their manufacturing and packaging requirements more efficient. They have many advantages – they are faster, more consistent, cheaper, etc. – and guarantee the high quality of the packaging. However, the user should take into account some aspects such as performance capacity, size, and access for maintenance before determining the right machine to use.

When choosing a biscuit packing machine, it is possible to achieve better production and minimize losses; thereby improving your workflow. Whether you are a small bakery or a big producer, it will be beneficial for your company to get the most out of your packing machine to ultimately impact your balance sheet and your output.

Golden Bake Vertical packing machine

from $

View Products

How To Make Jam Sandwich Cookies By Center Filled Biscuit Machine

Happy Chinese New Year from Golden Bake, A Warm Welcome to the Year of the Snake