How To Make Jam Sandwich Cookies By Center Filled Biscuit Machine

If you want to make jam sandwich cookies easily, a Center Filled Biscuit Machine is the perfect tool. This machine simplifies the process, giving you perfectly filled cookies every time. It allows you to create consistent, high-quality treats with minimal effort.

Using a Center Filled Biscuit Machine is efficient and time-saving. You can quickly produce batches of jam sandwich cookies for any occasion. Whether for a bakery or a home treat, this machine ensures your cookies have the perfect filling.

The machines design validates uniformity and precision in every batch. It takes care of the filling process, so you don't have to worry about uneven distribution. With the Center Filled Biscuit Machine, you can focus on the creative side of baking while it handles the technical part.

Jam Sandwich Cookies Ingredients

1. For the Cookies

For the jam sandwich cookies, you’ll be using quite a few cookie doughs that require the following items. The basic ingredients should be all-purpose flour and then sweetened with the granulated sugar. Butter is needed for an extra luxurious mouth feel, and a little touch of salt to balance out the other flavors. Vanilla extract – a sophisticated and warm aroma draws everybody’s attention. Finally, a small addition of baking powder will make the cookies puff up, and turn fluffy and tender as soon as they are baked.

2. For the Jam Filling

For the jam filling take any preferred fruit jam or preserve. Creating a couple of holes in the cookies, and filling them with raspberry, strawberry, or apricot paste is a great solution, as these tastes perfectly match the sweet and buttery cookies. The jam selected should be thick enough to hold in place without dripping out after simple movements. However, if you like something more homemade, you can use your homemade jam to make the sandwich cookies even more magical. It’s just important that it is thick but not too stiff to spread over for the best filling.

How Does Center Filled Biscuit Machine Work？

Here are the steps involved in center filled biscuit machine working:

1. Dough Preparation and Loading

The first process involves the formation of cookie dough for the cookies. When prepared, the dough is put in the hopper of the Center Filled Biscuit Machine. The machine is built to manage different dough consistencies and thus is reliable in the entire process of producing the finished product.

2. Forming Biscuit Shapes

Afterward, when the biscuit dough is loaded, the machine itself creates perfect biscuit shapes. The dough is divided and shaped round so that the cookies are of the same size and nearly the same shape.

3. Filling Application

The craft of making the biscuits, and specifically the spreading of the ‘filling’ – which may be jam or cream – is used in the middle of the biscuits. The filling system of the machine allows only the correct portion of filling to be dispensed to maintain its balance to prevent overspilling.

4. Lid Placement

The next step is the process of covering the biscuit’s filled base with the top biscuit. This machine guarantees a good join between the top and bottom biscuits and the filling is in the middle.

5. Pressing and Sealing

The machine then gently closes the biscuit on top to hold the filling in its place at the bottom biscuit. This step makes the biscuits remain together without breaking apart and gives the sandwich cookies a professional look.

6. Baking and Cooling

Once the biscuits are fully formed, the biscuits transfer to a baking portion of the machine. The filled cookies are then baked to make them brown outside but remain intact when the inside fillings are to be enjoyed. After cooking, the cookies cool, for cellophane packing, and for serving as a snack or dessert.

Common Features and Components of Center Filled Biscuit Machine

Let’s take a look at common features, and components of center filled biscuit machine:

1. Dough Hopper

The dough hopper is a space where the dough prepared is placed before it gets to be processed. It must store a large amount of dough thereby making it possible for the machine to operate for a long time without having to be restocked. The hopper is most often supplied with an automatic feeder that helps feed the dough into the machine without interruptions.

2. Dough Sheeter

The dough sheeter is primarily used to form the dough into a uniform layer. This component will help to make the dough of the right consistency for biscuit formation. Besides, it avoids the formation of a hard surface on one side, which would cause uneven baking for the biscuits to be of equal size in terms of thickness.

3. Dough Molding and Cutting System

The component cuts the dough to the right shapes and sizes. As the name suggests, it forms the dough into various shapes that may be required for the reparation of the different meals that are needed. It is cut out into biscuit shapes normally round or square depending on the shape of the cutters used into perfectly shaped biscuits. A cutting system is used in biscuit production to reduce the wastage of dough and make all the biscuits near similar sizes.

4. Filling Dispensing Mechanism

The main aspect of the product is the filling dispensing mechanism, which places the jam, cream, or any other filling in the center of each biscuit. It applies a carefully measured, computerized part to place the right quantity of filling without making a mess while ensuring a well-balanced sandwich cookie each time.

5. Top Biscuit Placement

The top biscuit has to be put on the filled biscuit and it is done after the filling has been applied. This component perfectly overlays the second biscuit over the filling so that the two biscuits are well-aligned to make the sandwich. It integrates with the referenced filling dispenser perfectly to provide accurate results.

6. Biscuit Pressing Unit

The biscuit pressing unit simply lowers the top biscuit onto the filling. From this process, the biscuit layer is set and reheated to make the sandwich intact preventing biscuit halves from splitting and filling from spilling off. It is especially utilized for applying pressure that wouldn’t squish or harm the cookies in any way.

7. Baking Conveyor

After the biscuits have been prepared the baking conveyor takes them to the oven to be baked. The conveyor also helps the biscuits to be cooked uniformly and at the right temperature required throughout the oven. The conveyor belt is variable so that different biscuit dimensions and baking durations can be processed.

8. Cooling System

When made, the biscuits go to the cooling system to reduce temperature. The intended system slows the biscuits down to make them cool for packaging or even serving to the customers. The cooling system plays an important role as the cookies become still tender and firm to the touch after baking.

9. Control Panel

The control panel is a commanding center of the whole mechanism. With this, operators can control operational factors like the thickness of the biscuit dough, the quantity of the filling, the shape of the biscuits, and the baking time. In addition, a control panel contains digital controls for maximum convenience, as well as for making small adjustments to make the machine more efficient.

10. Frame and Conveyor System

The whole apparatus has a firm casing that contains all parts of the invention. The frame is used to prevent the movement of parts during production operations. A conveyor system helps transportation systems used to enable the movement of dough, biscuits, and baked cookies to various process levels during production.

Make Jam Sandwich Cookies Step by Step

The following steps are involved in making Jam Sandwich Cookies:

1. Prepare the Cookie Dough

Start by mixing your ingredients: plain flour, caster sugar, softened butter, salt, and a little vanilla essence. Have a little baking powder to make the cookies fluffy, have a scoop of cocoa powder for the same reason. If it feels too sticky just add more flour to it, but don’t overdo it on the flour. Once the dough is smooth and will not stick to your hands, place it in a plastic wrap and refrigerate for another half an hour. This will be helpful in the future when trying to roll out the same.

2. Roll and Cut the Dough

When you are ready to bake it you have to spread the dough on a slightly floured surface. If it does this to the rolling pin, do not worry, you can dust it with a little bit of flour, to prevent this. Roll it to about 1/8-inch thickness. Make round cookies using a cookie cutter but if you don’t have one, you can use a glass instead. If the dough becomes too soft while cutting, it is necessary to put it back in the refrigerator for a few minutes until it becomes stiff.

3. Bake the Biscuits

Carefully, pour your cut dough onto another baking paper lined on a baking tray such that they are well spaced. Bake at the usual temperature (about 350 degrees F) for 10-12 minutes or until they brown. Check on them often, if they’re browning too fast then reduce the heat of the oven a bit. When done allow the biscuits to cool on the wire rack until they become very hard before moving to the next step.

4. Prepare the Jam Filling

Here you can go with raspberry, strawberry, or apricot fruit jam all of these added very nicely. Ensure that it has reached that semi-solidified state that will enable a sandwich of biscuits to be made without the jam dripping. If the jam is too liquid, it is necessary to drive it on the stove for several minutes for thickening. If you do not have a piping bag do not worry, using a spoon spread the jam evenly on one biscuit.

5. Assemble the Sandwich Cookies

Now, it’s time to assemble! Put a spoonful of the jam into one of the biscuits, but do not overdo it. In case you overfill the dough with the filling and part of it comes out when you are closing the dough, do not be too quick to correct your mistake, simply wipe the extra off. Next, top with another biscuit and gently press to keep the sandwich together. If the biscuit breaks or cracks during this process then it could be because the biscuit was too thin or the biscuit was not cooled properly —just try with a thick biscuit!

6. Serve and Enjoy

When the cookies are shaped, they are ready for consumption! Bring them a cup of tea or coffee for an awesome snack. You should put the leftover food in an airtight vessel for it to remain fresh for as long as possible. In case you find them soft, they can again be placed in the fridge for a while before using them.

Center Filled Biscuit Machine FAQs

Q1. What is the production capacity of the Center Filled Biscuit Machine?

The Center Filled Biscuit Machine can produce anywhere between 300kg to 1200kg of biscuits per hour, depending on the model and setup you choose. This makes it perfect for high-volume production while still maintaining great efficiency.

Q2. What type of filling can the machine handle?

This machine can handle all sorts of fillings—chocolate, fruit jams, creams, or even custard. You can adjust the filling mechanism to ensure it’s just the right amount, keeping everything neat and perfectly filled.

Q3. What is the success rate for producing filled biscuits?

The machine boasts an impressive 99% success rate for producing perfectly filled biscuits. It’s designed to handle everything precisely, so you get beautifully filled biscuits without worrying about leaks or breakage.

Q4. Can the machine handle different biscuit shapes?

Absolutely! Whether you want round, square, or even custom shapes like Hello Panda biscuits, this machine can handle it all. You can easily adjust the settings to create the shape you desire.

Q5. What materials are used in the construction of the machine?

The machine is made from SUS 304 stainless steel, which is not only durable and rust-resistant but also super easy to clean. This means the machine is built to last and stay hygienic in a busy food production environment.

Q6. How is the quality of the biscuits controlled during production?

The machine comes with built-in quality control features like thickness monitoring, filling consistency checks, and temperature regulation during baking. These systems allow each biscuit to come out perfect, with the right taste, texture, and appearance every time.

Conclusion

In conclusion, the Centre Filled Biscuit Machine is affordable and needs to be considered by anyone applying to make highly effective filled biscuits. Because it can accommodate several fillings at the same time, it is not limited to creating different forms, and the quality is always guaranteed, it is suitable for small and large-scale production. The design is highly durable; leads to a high success rate; and is simple to use, making it suitable for bakeries and manufacturers seeking to provide only the best for their clients. If one is baking commercial products like Hello Panda cookies or artistic cookies, this machine is what you need to make your cookies well made and in a jiffy.