Inconspicuous But Useful, Docker Pins in Hard Biscuit Production Line

The average consumer may not notice the fact that hard/ laminated biscuits often have small holes in them when tasting them. Docker pins, often ignored in the larger context of biscuit production, play a crucial role in ensuring the perfect biscuit comes out of the oven. Infact, these small, semingly insigificant metal pins are strategically placed within the biscuit molds and perform several critical functions

Preventing Bubbles: The primary function of docker pins is to release steam that builds up during the baking process. This prevents the “craters” on the underside of the biscuit and the formation of unsightly bubbles and cracks on the biscuit's surface, ensuring a smooth and even finish.

Maintaining Shape: Docker pins help maintain the biscuit's shape by providing a vent for the expanding dough. This prevents the biscuit from bulging or deforming during baking.

Aiding Cooking: By allowing steam to escape, docker pins help the biscuit cook evenly throughout, preventing soggy centers.

Docker Pin Placement

The placement of docker pins is crucial for optimal results. Factors such as biscuit size, shape, and dough consistency determine the number and location of pins. Generally, docker pins are placed in areas where steam is likely to accumulate.

Pin Placement Accuracy: Inconsistent pin placement can lead to variations in biscuit quality. Precise pin positioning is crucial for consistent results.

Dough Consistency: The amount of moisture in the dough affects the need for docker pins. Drier doughs may require fewer pins, while wetter doughs may need more.

While often underestimated, docker pins are essential components of biscuit production. Their role in preventing defects, maintaining shape, and ensuring even cooking contributes significantly to the overall quality of the final product. By understanding the importance of docker pins and implementing best practices, biscuit manufacturers can enhance their product and improve production efficiency.

In the production line of hard dough biscuits, the rotary cutting machine is essential. Similarly, the roll printing machine is crucial in the production of crisp biscuits. Both types of machines are key components in the mold roll process.

Golden Bake possess a comprehensive system for food molds that encompasses research, design, manufacturing, and sales, supported by a robust technical team, state-of-the-art processing equipment, and impeccable after-sales service. Our specialty lies in crafting various food molds from diverse materials such as brass, bronze, steel, and engineering plastics. Our range of molds includes those for biscuits, rice crackers, animal-shaped biscuits, and more, all characterized by superior quality and exceptional precision. If you want to know more about the Biscuit Mold, you may wish to click 'Contact Us' below. If you are interested of this article, please follow our Facebook. We will share more interesting knowledge about the biscuit production line.