A Brief Discussion About the Automatic Dosing System in Biscuit Production Line

In modern biscuit manufacturing, if you want to obtain high-quality and stable final products, an automatic dosing system is often indispensable. For manufacturers, controlling temperature, pH and climate is an important part of production, while automated formulation ensures accuracy and consistency, allowing for reproducible production and large quantities of uniquely flavored foods.

The Role of Dosing

Accurate measurement: Precisely weighing and dispensing ingredients according to the recipe.

Consistency: It guarantees that every batch of biscuits adheres to the same taste and texture.

Efficiency: Precise measurement minimizes waste and optimizes resource utilization.

Quality Control: Accurate dosing prevents errors that can affect the final product.

Flexibility: A versatile system can accommodate a wide range of recipes and product variations.

Safety and hygiene: Reduces pollutions and improves working conditions.

Components of a Dosing System

A typical biscuit production line incorporates the following dosing components:

Ingredient Storage: Silos or tanks hold raw materials like flour, sugar, oil, and additives.

Weighing Systems: High-precision scales measure ingredients accurately.

Conveying Equipment: Pneumatic or mechanical systems transport materials between storage and mixing areas.

Mixing Equipment: Blenders or mixers combine ingredients to form the dough.

Control Systems: Automated systems monitor and regulate the dosing process.

Challenges and Solutions

Dosing systems face several challenges, including:

Ingredient Variability: Fluctuations in ingredient properties can affect dosing accuracy. 

Product Complexity: Some biscuits require intricate ingredient combinations, demanding precise control.

Hygiene: Maintaining a clean environment is crucial to prevent contamination.

Therefore, dosing system manufacturers required rich food technology expertise when making plans. In project planning, we communicate with each other and consider various elements to come up with the most suitable solution. High customization brings sustainable development to bakery product manufacturers. Besides, bakery manufactures need to maintain a clean environment is crucial to prevent contamination.

We provide turnkey and high customized solutions for biscuit/bakery production line. With more than 20 years experience in developing turnkey projects of  bakery production line. It is important to plan holistically with storage, dosing, conveying and automation in mind. Our STM dosing system is suitable for small and medium-sized food biscuit production factories. Adopting efficient， durable negative pressure conveying and dust-free techniques to ensure the workshop dust free, clean and hygienic, reduce labor intensity and labor, and promote work efficiency but low investment. It can be used directly in the original biscuit production line without changing the original equipment. Or start a new item. Adopting with pneumatic conveying system for transporting powder in sealed pipe. Due to the weight measurement method, the error is ±200g. No dead angle in the pipe without using a screw conveyor. Adopting with pump conveying system for transporting liquid in sealed pipe. Due to the weight measurement method, the error is ±200g. 

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