Golden Bake -Industrial Automatic Biscuit Making Machinery Manufacturer

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 1

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 2

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 3

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 4

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 5

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine

The Gauge Roller for repeat press the cookie dough sheet is an ingenious innovation that revolutionizes the baking experience. This ingenious device is specifically designed to ensure consistent thickness when rolling out cookie dough, allowing for evenly baked cookies that are both aesthetically pleasing and delectably tasty.

With its adjustable gauge settings, you can effortlessly control the desired thickness of their cookie dough sheets, guaranteeing uniformity throughout the baking process. The precision-engineered rollers smoothly flatten the dough with proficiency, eliminating any guesswork or inconsistencies that may arise from traditional hand-rolling methods. Whether you prefer thin and crisp or thick and chewy cookies, this gauge roller offers incredible flexibility to cater to your unique preferences. Crafted from high-quality materials such as stainless steel or food-grade plastic, it ensures durability without compromising on food safety standards.

Place of Origin:

China

Payment:

L/C, T/T

MOQ:

≥ 1 set

Brand:

Golden Bake

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Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 6

Product Description

The gauge roller is placed in front of the forming machine. As a critical stage in any biscuit line, our gauge rollers are meticulously engineered to produce a flawless, stress-free dough sheet of uniform thickness. This precision is the key to consistent product weight, size, and baking characteristics for every biscuit and cracker you produce.

Product Specifications

Main Motor & Reducer	SEW	Pneumatic	AIRTAC
Material	304 Stainless steel	Servo Motor	Siemens
Brand	GOLDEN BAKE	Conveyor PU Belt	YongLi
Inverter	Danfoss/Siemens	Dough Thickness Detector	NOVO Displacement Sensor
Mixing Barrel	Water Jacketed	Operation Panel	Siemens PLC Touch Screen

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 7

Product Description

Our system uses a set of highly accurate, smoothly finished rollers to gently and progressively reduce the dough sheet to your exact final specifications. The robust, vibration-free frame and precise gap control mechanism ensure that this thickness is maintained consistently across the entire width and length of the sheet, eliminating inconsistencies that lead to waste and quality issues.

Product advantages

The pre-made dough flan sent from the laminator or three-color dough sheet rolling machine is rolled through the rolling unit against the dough sheet with the thickness required for the flan. The rolling speed and conveying speed of each mono machine are controlled separately, so that it can be conveniently and easily operated. They are used in the forming process of hard, sweet biscuits and crackers. As for its specialty, they are as follows.

First of all, adopt a customized chilled alloy roll of exclusive formula to make rollers of high hardness, making it a longer working life. Secondly, rollers are designed to be able to make super-thin biscuits, by getting the dough sheet thickness of 0.7mm to 0.8mm evenly. Thirdly, Central Control System provides practical and user-friendly operation functions, including upstream follow-up joint-control function, which makes machine trial running and daily operation easier for operators and as well as saving operators. Fourthly, the Menu memory and call-out function, easy to make the same product next time. Fifthly, Machines can be controlled flexibly via touch screen or by buttons.

Sixthly, Roller’s gap distance adjustment adopt electricity motor-driven screw lifting, making it longer working life rather than eccentric wheel and easier operation for workers. Sevenly, Adjustment accuracy: 0.01 mm. Finally, the Gauge roll machine’s drive motor is installed vertically suspended, which provides the most effective power output to save energy and is easy for cleaning and maintenance.

HOW THE GAUGE ROLLERS WORK?

PRODUCE consistent texture and appearance BISCUITS

1. Dough Preparation: The dough for biscuits is mixed and prepared according to the specific recipe, which typically includes flour, fats, sugar, and other ingredients.

2. Initial Thickness Adjustment: The dough is initially fed into a sheeting machine, which consists of a series of rollers. The first roller, often called the "pre-gauge roller," helps to flatten the dough and adjust its initial thickness.

3. Gauge Roller Function: After the initial thickness adjustment, the dough is then passed through a gauge roller. This roller has an adjustable gap or spacing between the two rolling surfaces. As the dough sheet passes through, the gauge roller applies pressure to the dough, repeatedly pressing and reducing its thickness.

4. Repeat Pressing Action: The primary function of the gauge roller is to achieve a consistent thickness across the entire dough sheet. To accomplish this, the dough may be passed through the gauge roller multiple times. Each pass reduces the thickness of the dough sheet incrementally, ensuring uniformity.

5. Final Thickness Adjustment: After the necessary number of passes through the gauge roller, the dough sheet reaches the desired thickness. The final thickness adjustment can be made by adjusting the gap between the gauge roller and the subsequent roller(s) in the sheeting machine.

By using a gauge roller in the dough forming process, the biscuit production line ensures that the dough sheet is consistently pressed to the desired thickness. This helps to ensure uniform baking, as well as consistent texture and appearance in the final biscuits. The ability to regulate the gap between the gauge roller's rolling surfaces allows for precise control over the thickness of the dough sheet.

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 11

① First pressure the dough sheet three times.

Gauge Roller---Repeat Press The Dough Sheet Dough Roller Machine 12

② Second relax the dough sheet and send it to the rotary cutter.

Product application

Suitable for dough mixing in biscuit/cookie production lines

Crackers

Hard Biscuit

Have A Questions?

If you have any questions about our products or services, feel free to reach out to sales team. We've got preferential price and best-quality products for you.

Frequently Asked Questions

How many years can your machines be used? What is the lifetime of your machine?

More than 10 years.(Feedback by our real customer)

If there are some problems with the machine in the process of operation after we install the equipment, what can you do for us?

Our engineers will only return to China when they are sure that you can successfully produce the expected products.

Will you assign engineers to install the biscuit production line in our factory?

Yes, we will arrange for our engineer and biscuit master to come to your factory until you can successfully produce your own biscuits.

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