Gauge Roller---repeat Press The Dough Sheet Dough Roller Machine

Product Characteristics

The gauge roller is placed in front of the forming machine and laminator. The Gauge Roller for press cookie dough allows you to effortlessly achieve consistent thickness in your cookie dough sheets, helping you create perfectly uniform and professional-looking cookies every time. Imagine effortlessly rolling out your dough onto a smooth surface, while the Gauge Roller ensures that it is pressed to an exact thickness with each stroke. With adjustable settings, you have full control over the desired thickness of your cookies, allowing for customization based on personal preference or specific recipe requirements. The ergonomic handle offers comfort and ease of use, preventing any strain on your hands during long baking sessions. This ingenious tool guarantees an even bake throughout all your cookies. The pre-made dough flan sent from laminator or three-color dough sheet rolling machine is rolled through rolling unit againto dough sheet with the thickness required for the flan. The rolling speed and conveying speed of each mono machine is controlled separately, so that it can be conveniently and easily operate. They are used in the forming process of hard sweet biscuits and crackers. As for its speciality,they are as followings.
First of all，adopt customized chilled alloy roll of exclusively formula to make rollers of high hardness, making it longer working life. Secondly, roller are designed to be able to make super thin biscuit, by getting dough sheet thickness 0.7mm to 0.8mm evenly.Thirdly, Central Control System provides practical and user-friendly operation function, including upstream follow-up joint- control function which make machine trial running and daily operation easier for operators and as well as saving operators.Fourthly, Menu memory and call out function, easy for next time making same product.Fifthly, Machines can be either control flexibly via touch screen or by buttons.
Sixthly, Roller’s gap distance adjustment adopt electricity motor-driven screw lifting, making it longer working life rather than eccentric wheel and easier operation for workers.Sevenly, Adjustment accuracy:0.01mm. Finally, Gauge roll machine’s drive motor is installed vertically suspended which provide most effective power output to save energy and easy for cleaning an maintenance.

Dough forming machine Gauge Roller

The Gauge Roller for repeat press the cookie dough sheet is an ingenious innovation that revolutionizes the baking experience. This ingenious device is specifically designed to ensure consistent thickness when rolling out cookie dough, allowing for evenly baked cookies that are both aesthetically pleasing and delectably tasty. With its adjustable gauge settings, you can effortlessly control the desired thickness of their cookie dough sheets, guaranteeing uniformity throughout the baking process. The precision-engineered rollers smoothly flatten the dough with proficiency, eliminating any guesswork or inconsistencies that may arise from traditional hand-rolling methods. Whether you prefer thin and crisp or thick and chewy cookies, this gauge roller offers incredible flexibility to cater to your unique preferences. Crafted from high-quality materials such as stainless steel or food-grade plastic, it ensures durability without compromising on food safety standards.

Item	Name	Specification
1	Dimension	L1000mmW2100mmH1450mm
2	Weight	2000kg per set
3	Power	1# gauge roll：1.5kW+0.75kW+0.55kW 2# gauge roll：2.2kW+1.1kW+0.75kW 3# gauge roll：7.5kW+1.5kW+0.75kW
4	Wallboard thickness	δ30mm
5	Calendaring time	3
6	Calendaring width	1016mm
7	Roller' s Diameter	φ320mm
8	Calendaring thickness' s rang	0.6～20 mm
9	Roller' s distance adjustment	Electricity motor-driven screw lifting adjustment
10	Method of controlling	By Inverter
11	Conveyor belt	The use of PU belt. pneumatic correction system.
12	Pneumatic brand	SMC
13	Roller material	Chilled alloy
14	Material of roller edger	PP
15	Material of scraper used for scraping roller	304 Stainless steel
16	Material of scraper used for belt	PP
17	Roller and conveyor motor brand	SEW
18	Roller and conveyor reducer brand	SEW
19	Bearing for rollers	Japan NSK
20	Method of operation	Upstream follow-up control function(touch screen+ PLC+ inverter, with memory, breakdown feedback)
21	Inverter brand	Japan Panasonic
22	PLC brand	Japan Panasonic
23	Electric control brand	Schneider
24	Out cover material	304 Stainless steel
25	Transition support board material	304 Stainless steel
26	Bridge board	304 Stainless steel
27	Support roller treatments	Plated environmental hard chromium
28	Wall board treatment	PU lacquer
29	Safety protection	Movement position are installed fixed safety barrier

Product Characteristics

--Adopt customized chilled alloy roll of exclusively formula to make rollers of high hardness, making it longer working life.
--Roller are designed to be able to make super thin biscuit, by getting dough sheet thickness 0.7mm to 0.8mm evenly.
--Central Control System provides practical and user-friendly operation function, including upstream follow-up joint- control function which make machine trial running and daily operation easier for operators and as well as saving operators.
--Menu memory and call out function, easy for next time making same product.
--Machines can be either control flexibly via touch screen or by buttons.
--Roller’s gap distance adjustment adopt electricity motor-driven screw lifting, making it longer working life rather than eccentric wheel and easier operation for workers.
--Adjustment accuracy:0.01mm.
--Gauge roll machine’s drive motor is installed vertically suspended which provide most effective power output to save energy and easy for cleaning an maintenance.

How a gauge roller works in the context of producing biscuits:

1. Dough Preparation: The dough for biscuits is mixed and prepared according to the specific recipe, which typically includes flour, fats, sugar, and other ingredients.

2. Initial Thickness Adjustment: The dough is initially fed into a sheeting machine, which consists of a series of rollers. The first roller, often called the "pre-gauge roller," helps to flatten the dough and adjust its initial thickness.

3. Gauge Roller Function: After the initial thickness adjustment, the dough is then passed through a gauge roller. This roller has an adjustable gap or spacing between the two rolling surfaces. As the dough sheet passes through, the gauge roller applies pressure to the dough, repeatedly pressing and reducing its thickness.

4. Repeat Pressing Action: The primary function of the gauge roller is to achieve a consistent thickness across the entire dough sheet. To accomplish this, the dough may be passed through the gauge roller multiple times. Each pass reduces the thickness of the dough sheet incrementally, ensuring uniformity.

5. Final Thickness Adjustment: After the necessary number of passes through the gauge roller, the dough sheet reaches the desired thickness. The final thickness adjustment can be made by adjusting the gap between the gauge roller and the subsequent roller(s) in the sheeting machine.

By using a gauge roller in the dough forming process, the biscuit production line ensures that the dough sheet is consistently pressed to the desired thickness. This helps to ensure uniform baking, as well as consistent texture and appearance in the final biscuits. The ability to regulate the gap between the gauge roller's rolling surfaces allows for precise control over the thickness of the dough sheet.

这里可以自定义设置